ROPEX®

Choose Ropex Resistron In Cabinet Mounted Controllers

At Tâ—†Oâ—†Sâ—†S® Machine Components, Inc, we have a number of Ropex in-cabinet controllers. Call us today for more information.

RES-401

  • Setpoint selection with potentiometer
  • Max. temperature 300 °C
  • 0…10 VDC analog output for ACTUAL temperature
  • Film wrapping machines
  • Fault indication (LED)
Download Manual
RES-401

RES-402

  • Max. temperature 300 °C
  • Reduced secondary voltage (80 VAC)
  • 0…10 VDC analog output for ACTUAL temperature
  • 24 VDC control signals for START, AUTOCAL and RESET
  • Setpoint selection with 0…10 VDC analog input or potentiometer
  • Fault output and indication (LED)
Download Manual
RES-402

RES-403

  • Setpoint selection with potentiometer
  • 0…10 VDC output for ACTUAL temperature
  • 24 VDC control signals for START and AUTOCAL
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
Download Manual
RES-403

RES-5006

  • Replaces RES-406
  • PROFIBUS-DP interface for controlling all controller functions
  • Wide voltage range for the use of 110…415 VAC
  • Eight channels for administration of various calibration values
  • Booster output
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
Download Manual
RES-5006

RES-5007

  • Replaces RES-407
  • Wide voltage range for the use of 110…480 VAC
  • 0…10 VDC analog output for ACTUAL temperature
  • Setpoint selection with 0…10 VDC analog input or potentiometer
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • UL certification
Download Manual
RES-5007

RES-5027

  • Replaces RES-406MOD26
  • Wide voltage range for the use of 110…480 VAC
  • Booster output
  • 0…10 VDC analog output for ACTUAL temperature
  • Setpoint selection with 0…10 VDC analog input or potentiometer
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • Temperature OK output
  • UL certification
Download Manual
RES-5057

RES-5008

  • Replaces RES-408
  • Separate terminal for operation and display
  • 0…10 VDC analog output for ACTUAL temperature
  • 24 VDC control signals for START and PREHEAT
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
Download Manual
RES-5008

RES-5009

  • Replaces RES-409
  • CAN 2.0A interface acc. to ISO 11898 for controlling all controller functions
  • CANopen protocol
  • Booster output
  • 0…10 VDC analog output for ACTUAL temperature
  • 24 VDC control signals for START 0 (setpoint 0) and START 1 (setpoint 1)
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • UL certification
Download Manual
RES-5009

RES-5010

  • PROFINET interface for controlling all controller functions (2 x RJ-45)
  • Wide range of voltage for the use of 110…415 VAC
  • Booster output
  • 0…10 VDC analog output for ACTUAL temperature
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • UL certification
Download Manual
RES-5010

RES-5011

  • EtherNet/IP interface for controlling all controller functions (2 x RJ-45)
  • Wide range of voltage for the use of 110…480 VAC (as from 02/2021)
  • Booster output
  • 0…10 VDC analog output for ACTUAL temperature
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • UL certification
Download Manual
RES-5011

RES-5012

  • EtherCAT interface for controlling all controller functions (2 x RJ-45)
  • Wide range of voltage for the use of 110…415 VAC
  • Booster output
  • 0…10 VDC analog output for ACTUAL temperature
  • Heat sealing band alloy and temperature range (max. 500 °C) selectable
  • Fault output and indication (LED) with error diagnostics
  • UL certification
Download Manual Contact us Today
RES-5012

Panel Mounted Impulse Sealing Controllers From Ropex

There are three models of Ropex Resistron brand panel mounted impulse sealing controllers available at Tâ—†Oâ—†Sâ—†S® Machine Components, Inc.

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RES-420

This ROPEX Resistron temperature controller is an integral part of the "Series 400", the outstanding feature of which is its microprocessor technology. All Resistron temperature controllers are used to control the temperature of heating elements (heat sealing bands, beaded bands, cutting wires, heat sealing blades, solder elements etc.), as required in a variety of heat sealing processes. The controller is most commonly used for impulse heat sealing PE films in:

  • Resistron RES-420
  • Vertical and horizontal f/f/s machines
  • Pouch, filling and sealing machines
  • Film wrapping machines
  • Pouch-making machines
  • Group packaging machines
  • L-sealers


The use of Resistron temperature controllers results in:

  • Repeatable quality of the impulse heat seals under any conditions
  • Increased machine capacity
  • Extended life of the heat sealing bands and PTFE coatings
  • Simple operation and control of the sealing process

Description of the Controller

The microprocessor technology endows the Resistron temperature controller RES-420 with previously unattainable capabilities:

  • Very simple operation thanks to AUTOCAL, the automatic zero calibration function.
  • Good dynamic response of the control system thanks to AUTOTUNE, which adapts automatically to the controlled system.
  • High precision thanks to further improved control accuracy and linearization of the heat sealing band characteristic.
  • High flexibility: The AUTORANGE function (as of software revision 100) covers a secondary voltage range from 0.4V to 120V and a current range from 30A to 500A.
  • Automatic adjustment to the line frequency in the range from 47Hz to 63Hz.
  • Increased protection against dangerous conditions, such as overheating of the heat sealing band.


The process data is represented on an LC display with 4 lines and 20 characters. Devices with a VF display are available as an option. Various display languages can be selected.

The real heat sealing band temperature is visualized on the display both as a digital number in °C and in the form of a dynamic bar.


The Resistron temperature controller RES-420 also features an integrated fault diagnosis function, which tests both the external system (heat sealing band, wiring etc.) and the internal electronics and outputs a selective error message in case of a fault.

To increase operational safety and interference immunity, all 24VDC logic signals are electrically isolated from the controller and the heating circuit.


The menu in the temperature controller itself can be used to adapt to different heat sealing band alloys (Tâ—†Oâ—†Sâ—†S® Alloy-20®, NOREX etc.) and set the required temperature range (0…300°C, 0…500°C etc.).


The Resistron temperature controller RES-420 is designed for installation in a front panel cutout. The compact design and the plug-in connections make this controller easy to install.

Download RES-420 Operating Instructions Download RES-420, RES, RES-445 Technical Sheet

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RES-440

This ROPEX Resistron temperature controller is an integral part of the "Series 400", the outstanding feature of which is its microprocessor technology. All Resistron temperature controllers are used to control the temperature of heating elements (heat sealing bands, beaded bands, cutting wires, heat sealing blades, solder elements etc.), as required in a variety of heat sealing processes. The controller is most commonly used for impulse heat sealing PE films in:

  • Vertical and horizontal f/f/s machines
  • Pouch, filling and sealing machines
  • Film wrapping machines
  • Pouch-making machines
  • Group packaging machines
  • L-sealers


The use of Resistron temperature controllers results in:

  • Repeatable quality of the impulse heat seals under any conditions
  • Increased machine capacity
  • Extended life of the heat sealing bands and PTFE coatings
  • Simple operation and control of the sealing process


We have over 30 years of experience to put to work for you!

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Description of the Controller

The microprocessor technology endows the Resistron temperature controller RES-440 with previously unattainable capabilities:

  • Very simple operation thanks to AUTOCAL, the automatic zero calibration function.
  • Good dynamic response of the control system thanks to AUTOTUNE, which adapts automatically to the controlled system. High precision thanks to further improved control accuracy and linearization of the heat sealing band characteristic.
  • High flexibility: The AUTORANGE function (as of software revision 100) covers a secondary voltage range from 0.4V to 120V and a current range from 30A to 500A.
  • Automatic adjustment to the line frequency in the range from 47Hz to 63Hz. Increased protection against dangerous conditions, such as overheating of the heat sealing band.


A time control (timer) function integrated in the controller enables the complete heat sealing process to be controlled on simple machines, such as table heat sealing tools. A configurable relay output can be used to drive motors, energize magnets etc.


The process data is represented on an LC display with 4 lines and 20 characters. Devices with a VF display are available as an option. Various display languages can be selected.

In addition to the digital and bar indications on the display, the ACTUAL temperature of the heat sealing band is supplied to an analog 0…10VDC output. The real heat sealing band temperature can thus be displayed on an external temperature meter (e.g. ATR-x).


The Resistron temperature controller RES-440 also features an integrated fault diagnosis function, which tests both the external system (heat sealing band, wiring etc.) and the internal electronics and outputs a selective error message in case of a fault.


To increase operational safety and interference immunity, all 24VDC logic signals are electrically isolated from the controller and the heating circuit.


The menu in the temperature controller itself can be used to adapt to different heat sealing band alloys (Tâ—†Oâ—†Sâ—†S® Alloy-20®, NOREX etc.) and set the required temperature range (0…300°C, 0…500°C etc.).


The Resistron temperature controller RES-440 is designed for installation in a front panel cutout. The compact design and the plug-in connections make this controller easy to install.

Download RES-440 Operating Instructions Download RES-420, RES-440, RES-445 Technical Sheet
RES-440

RES-445

This ROPEX Resistron temperature controller is an integral part of the "Series 400", the outstanding feature of which is its microprocessor technology. All Resistron temperature controllers are used to control the temperature of heating elements (heat sealing bands, beaded bands, cutting wires, heat sealing blades, solder elements etc.), as required in a variety of heat sealing processes. The controller is most commonly used for impulse heat sealing PE films in:

  • Vertical and horizontal f/f/s machines
  • Pouch, filling and sealing machines
  • Film wrapping machines
  • Pouch-making machines
  • Group packaging machines
  • L-sealers


The use of Resistron temperature controllers results in:

  • Repeatable quality of the impulse heat seals under any conditions
  • Increased machine capacity
  • Extended life of the heat sealing bands and PTFE coatings
  • Simple operation and control of the sealing process

Description of the Controller

The microprocessor technology endows the Resistron temperature controller RES-445 with previously unattainable capabilities:

  • Very simple operation thanks to AUTOCAL, the automatic zero calibration function.
  • Good dynamic response of the control system thanks to AUTOTUNE, which adapts automatically to the controlled system. High precision thanks to further improved control accuracy and linearization of the heat sealing band characteristic.
  • High flexibility: The AUTORANGE function (as of software revision 100) covers a secondary voltage range from 0.4V to 120V and a current range from 30A to 500A.
  • Automatic adjustment to the line frequency in the range from 47Hz to 63Hz.
  • Increased protection against dangerous conditions, such as overheating of the heat sealing band.


A time control (timer) function integrated in the controller enables the complete heat sealing process to be controlled on simple machines, such as table heat sealing tools. A configurable relay output can be used to drive motors, energize magnets etc.


The process data is represented on an LC display with 4 lines and 20 characters. Devices with a VF display are available as an option. Various display languages can be selected.


In addition to the digital and bar indications on the display, the ACTUAL temperature of the heat sealing band is supplied to an electrically isolated, analog 0…10VDC output. The real heat sealing band temperature can thus be displayed on an external temperature meter (e.g. ATR-x).


The Resistron temperature controller RES-445 also features an integrated fault diagnosis function, which tests both the external system (heat sealing band, wiring etc.) and the internal electronics and outputs a selective error message in case of a fault.


To increase operational safety and interference immunity, all 24VDC logic signals are electrically isolated from the controller and the heating circuit.


The menu in the temperature controller itself can be used to adapt to different heat sealing band alloys (Tâ—†Oâ—†Sâ—†S® Alloy-20®, NOREX etc.) and set the required temperature range (0…300°C, 0…500°C etc.).


The Resistron temperature controller RES-445 is designed for installation in a front panel cutout. The compact design and the plug-in connections make this controller easy to install.

Download 445 Operating Instructions Download RES-420, RES-440, RES-445 Technical Sheet
chart

Quick PIREG® Controller Comparison Chart

In-Cabinet vs Panel Mounted – Which "Plug and Play" PIREG® Controller is right for you?

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accessories
Accessories

A wide range of compatible accessories and peripheral devices are available for the PIREG® temperature controllers. They allow it to be optimally adapted to your specific heat sealing application and to your plant's design and operating philosophy.

RES-445

ROPEX® Resistron® Controllers

Operating Instructions

RES-401

RES-402

RES-403

RES-5006 (PROFIBUS) / (replaces RES-406)

RES-5007 / (replaces RES-407)

RES-5027 / (replaces the RES-406MOD26)

RES-5008 / (replaces the RES-408)

RES-5009 (CAN Bus) / (replaces the RES-409)

RES-5010 (PROFINET)

RES-5011 (EtherNet/IP™)


Technical Sheets

Tâ—†Oâ—†Sâ—†S® Questionaire

RES-401, 403, 407

RES-408


ROPEX® Resistron® Series 400 (front panel mounted)


Operating Instructions

RES-420

RES-430

RES-440

RES-445


Technical Sheets

RES-420, 440, 445


ROPEX® Resistron® Series 5000 top hat rail mounted


Operating Instructions

RES-5010 (PROFINET) models after May 2016

RES-5010 (PROFINET) models made before May 2016

RES-5011 (EtherNet/IP)

RES-5011 (EtherNet/IP) models from June 2016 until August 2019

RES-5011 (EtherNet/IP) models until May 2016


Software

RES-5010 (PROFINET) models after May 2016

RES-5010 (PROFINET) models made before May 2016

RES-5011 (EtherNet/IP)

RES-5011 (EtherNet/IP) models from June 2016 until August 2019

RES-5011 (EtherNet/IP) models before May 2016

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Tâ—†Oâ—†Sâ—†S® Sister Companies

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